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Thermal-efficient Aluminium Metal Core PCB for Energy-efficient LED Lighting

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SEEKPCB is a leading manufacturer of Thermal-efficient Aluminium Metal Core PCBs in China. We offer a wide range of designs, tailored to meet your heat dissipation needs and energy-efficient LED lighting applications. Customization options are available for the specific features and specifications you require.


Product Description


The Thermal-efficient Aluminium Metal Core PCB is designed for optimal heat dissipation. It supports energy-efficient LED lighting systems. With a board thickness ranging from 0.2 to 4mm, it is versatile for various applications. The aluminum PCB ensures durability and effective thermal management.

The copper thickness varies from 1 to 4 OZ, offering reliable conductivity. It features a minimum hole size of 0.15mm for precise component placement. The minimum line width and line spacing are both 0.1mm, ensuring high-density circuit designs.

For surface finishing, the options include OSP, Immersion Gold, Immersion Tin, and Immersion Ag. The maximum aspect ratio of 10:1 ensures flexibility in design. The impedance control accuracy is ±8% for optimal performance.

This PCB supports up to 14 layers and has a maximum board size of 630x1100mm. It is certified by ISO9001, ISO16949, and ROHS, ensuring top-quality manufacturing standards.


Product Parameter Table


Parameter Value
Board Thickness 0.2 - 4mm
Type Aluminum PCB
Copper Thickness 1 - 4 OZ
Min. Hole Size 0.15mm
Min. Line Width 0.1mm
Min. Line Spacing 0.1mm
Surface Finishing OSP, Immersion Gold, Immersion Tin, Immersion Ag
Maximum Aspect Ratio 10:1
Impedance Control Accuracy ±8%
Maximum Board Size 630*1100mm
Maximum Layer 14
Certificate ISO9001, ISO16949, ROHS
Surface Treatment OSP, Immersion Gold, Immersion Tin, Immersion Ag

Aluminum Core PCB

Features of Thermal-efficient Aluminium PCB 


  • Material Structure: The aluminum core is positioned in the middle of the PCB stackup, providing structural strength.

  • Heat Dissipation: Designed to improve thermal management, reducing overheating issues compared to traditional PCBs.

  • Insulation Layer: A thermal conductive resin layer isolates the aluminum from the circuit layer, ensuring effective heat transfer.


Advantages 


  • Heat Dissipation: Provides superior heat management, reducing thermal risks in high-performance systems.

  • Structural Strength: The aluminum core enhances structural integrity, making it ideal for double-sided SMT.

  • Rigid Design: Aluminum placement in the stackup prevents bending, offering a more rigid design.


Aluminium PCB Application


  1. LED Lighting Systems: Ideal for energy-efficient LED lighting applications where efficient heat dissipation is crucial to extend product life and performance.

  2. Automotive Lighting: Used in automotive lighting systems that require reliable heat management, ensuring consistent illumination in high-temperature environments.

  3. Power Supplies: Suitable for power supply circuits that need efficient thermal management to prevent overheating and ensure safe operation.

  4. Consumer Electronics: Perfect for electronics that generate significant heat, such as high-power LED devices, where maintaining optimal thermal performance is essential.

  5. Industrial Lighting: Applied in industrial LED lighting systems, where heat control is critical for maintaining long-term durability and operational efficiency.


Service


  • Prototyping and Manufacturing: SEEKPCB specializes in aluminum PCB prototyping and manufacturing, with years of experience in Aluminum Core PCBs.


Manufacturing Process


  • Pre-Drilling and Resin Filling: Involves pre-drilling holes and resin filling to ensure proper insulation of vias.

  • Lamination: The lamination process is similar to multilayer PCBs, ensuring a durable and high-quality final product.


FAQs


1. What is a Thermal-efficient Aluminium Metal Core PCB?

A Thermal-efficient Aluminium Metal Core PCB is a type of printed circuit board with an aluminum core designed to improve heat dissipation. It is commonly used in energy-efficient LED lighting applications.

2. What are the advantages of using Thermal-efficient Aluminium Metal Core PCBs?

These PCBs offer enhanced heat management, high structural strength, and improved reliability. They are ideal for applications requiring efficient thermal management and double-sided SMT.

3. How does the thermal conductivity of the PCB work?

The aluminum core helps distribute heat across the PCB, while the thermal conductive resin layer isolates the aluminum and ensures the circuit layer remains unaffected by heat.

4. What are the manufacturing processes involved?

The manufacturing process includes pre-drilling holes, resin filling for insulation, and lamination similar to multilayer PCBs to create durable, high-quality products.


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+86-20-82192100
+86-18925293263
B206, Xihuan Road, Shajing, Baoan district, Shenzhen

About SEEKPCB

SEEKPCB is specializing in electronics one stop solution, including PCB design, PCB manufacturing, PCB Assembly, Component sourcing. Quick turn PCB prototype, express PCB assembly are our strengths to fullfil fast time-to-market and your vitory.

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